🧪 $79 SampleRequest quote
🔬 PROMETHEANFOAM · Free engineering tools · sales@prometheanfoam.com
Home › Technical resources › Range Hood Filter Cost Calculator

Range Hood Filter Cost Calculator: Baffle vs Metal Foam

Compare what stainless-steel baffle filters and metal foam filters cost you over a year and over five years: purchase, replacement and the labor of cleaning them. Built for range hood manufacturers, kitchen operators and hood service companies. Enter your own measured numbers.

Quick answer: annual cost per filter = purchase price ÷ service life + cleanings per year × (cleaning minutes ÷ 60 × labor rate + supplies). PrometheanFoam metal foam filters removed 93% of grease in the factory's own internal testing (not a third-party result). For US commercial kitchens, use only filters listed to UL 1046 as NFPA 96 requires.

Your kitchen

Stainless baffle filter

Metal foam filter

All values are examples. Cleaning interval and time start equal for both filters on purpose: measure your own and change them. $179 is PrometheanFoam's listed kitchen hood filter price; use your quote.

Get your results by email

Enter your email to join PrometheanFoam Updates and receive a copy of your results by email, together with the quarterly metal foam & filtration applications briefing. Subscriptions are confirmed by email (double opt-in) — please check your inbox and confirm to complete your signup.

One email a quarter. No spam. Unsubscribe anytime. Questions: sales@prometheanfoam.com

How the numbers are calculated

Cleaning cost per filter-year = cleanings/yr × (minutes ÷ 60 × labor rate + supplies) Ownership per filter-year = price ÷ service life (years) Annual cost = (cleaning + ownership) × number of filters 5-year cost = purchase × replacements in 5 years + 5 × cleaning cost Grease reaching the duct ∝ (1 − removal rate) (only if both rates are known)

About the 93% figure: it comes from the production factory's own internal test, not a third-party or certified laboratory. Grease removal depends on particle size, face velocity and how loaded the filter is, so figures from different tests are not directly comparable. Ask us for the test method and conditions.

Commercial kitchens (US): NFPA 96 requires listed grease filters tested to UL 1046. Confirm the listing of any filter, or that it is part of a listed hood, with your hood maker, fire marshal or insurer before installing it in a commercial kitchen.

Questions

Are metal foam filters allowed in commercial kitchen hoods?

In the United States, NFPA 96 requires grease filters in commercial cooking hoods to be listed, tested to UL 1046. Check that any filter, baffle or metal foam, carries that listing (or is part of a listed hood) before using it in a commercial kitchen. Residential range hoods are not covered by NFPA 96.

What grease removal does PrometheanFoam's metal foam filter achieve?

93% grease removal in the production factory's own internal testing. That is not a third-party or certified result, and removal depends on particle size, airflow and loading. Ask us for the test method and conditions.

How do I compare baffle and metal foam filter costs?

Annual cost per filter = (purchase price ÷ service life in years) + cleanings per year × (minutes per clean ÷ 60 × labor rate + supplies per clean). Multiply by the number of filters. Use your own measured cleaning interval and time for each filter type.

How often should hood filters be cleaned?

It depends on cooking volume and fuel. Kitchens set the interval by inspection: clean when grease build-up is visible or airflow drops. NFPA 96 sets separate inspection frequencies for the exhaust system by cooking volume.

Why does grease removal matter for ductwork?

Grease that passes the filter collects in ducts and fans, where it adds fire load and cleaning cost. If you know both filters' tested removal rates, the share reaching the duct is (1 − removal rate); the calculator compares the two when you enter a baffle figure.

Planning estimates from the values you enter; not a quote or a performance guarantee. PrometheanFoam's 93% grease removal is from the factory's internal testing. Follow your hood maker's instructions, local fire code and NFPA 96 where it applies.

Embed this calculator

Free to use on your site or intranet. Please keep the credit link.

Related

Quarterly Briefing

PrometheanFoam Updates

Quarterly metal foam & filtration applications briefing — application notes, technical updates and new product developments. No spam.

One email a quarter. Every subscription is confirmed by email (double opt-in) — please check your inbox to confirm. Unsubscribe anytime. Questions: sales@prometheanfoam.com