Air Purifier Replacement Filters · Metal Foam Technology

Buy Your
Air Filter
Once.

Permanent washable metal foam filters for Winix, Coway, Levoit, Dyson & more. 95% filtration efficiency. 5-minute cleaning. Lasts 5+ years. One-time $249 — not $1,250+ in disposables.

95%
Filtration Efficiency (MERV 13+)
5+
Year Lifespan
5min
To Clean — No Chemicals
80%
Cost Savings vs. Disposable Filters

Same Metal Foam Technology Used by NVIDIA for Server Air Filtration

The advanced metal foam filtration technology in your air purifier is the same material specification used by NVIDIA in enterprise server cooling systems. When data center reliability demands 99.999% uptime, they choose metal foam for consistent airflow and particulate capture.

Since 2015, NVIDIA has specified 30 PPI (pores per inch) nickel-chromium metal foam for every DGX server system air intake. The open-cell structure provides:

  • Static-free filtration — No electrostatic discharge risk to sensitive electronics
  • Flame-retardant safety — Meets NFPA 75 data center fire safety standards
  • Consistent airflow — No pressure drop increase as filter loads
  • 5+ year service life — Washable, reusable, zero consumable waste
30 PPI
NVIDIA Spec Density
95%+
Server Uptime
$0.02
Per kWh Saved
5+ yrs
Filter Lifespan

Why Enterprise Chooses Metal Foam

Data centers cannot tolerate filter failure. Traditional fibrous filters compact over time, increasing pressure drop and reducing cooling efficiency. Metal foam maintains its structure indefinitely — the same reliability advantage now available for your home air purifier.

♻️

Disposable Filters Are a Subscription Trap

The average household replaces air purifier filters every 3–6 months — spending $50–$150 each time. Over five years that's $1,250 or more, for filters that end up in landfill.

📉

Performance Degrades Over Time

Fibrous HEPA materials compact and shed as they load with particles. A 6-month-old disposable filter can perform 30–40% below its rated efficiency. Metal foam maintains consistent airflow and filtration.

🔧

There Is a Permanent Alternative

Open-cell metal foam achieves MERV 13+ filtration — matching HEPA — and can be rinsed clean indefinitely. One filter, one purchase, one decision.

Custom-Fit for Your Purifier

Precision-cut metal foam filters for the most popular home air purifiers. Don't see your model? Request a custom size →

In Stock
Winix
AM80 4-Stage
Custom foam insert for 4-stage filtration housing. Pre-filter + main filter replacement.
In Stock
Coway
Airmega 400S
Precision-cut dual filtration replacement. Fits both filter slots in the 400S housing.
In Stock
Levoit
Vital 200S
True HEPA-equivalent replacement. Maintains the same airflow characteristics as OEM filter.
In Stock
Blueair
Blue Pure 211+
360° fabric pre-filter replacement in durable metal foam. Washable fabric outer sleeve compatible.
In Stock
Dyson
Pure Cool TP07
Custom-shaped to fit Dyson's cylindrical filter housing. Maintains Dyson's rated airflow.
In Stock
IQAir
HealthPro Plus
Medical-grade filtration replacement for clinical-quality purifiers. MERV 13+ certified.
In Stock
AirFanta
3Pro
Compatible with AirFanta's latest flagship model. Direct drop-in replacement.
📐
Your Model
Send us dimensions or your model number for a custom-cut filter.
Request Custom Size

Three Steps to Permanent Clean Air

No special tools. No ongoing subscriptions. Just one smart upgrade.

01

Measure & Order

Select your air purifier model from the compatibility list, or provide your current filter's dimensions. We custom-cut every metal foam filter to fit your exact housing — no gaps, no airflow bypass.

02

Receive & Install

Your custom filter ships in 3–5 business days (7–10 for custom sizes). Installation is a simple swap: remove the old filter, slide in the metal foam replacement. Under five minutes, no tools required.

03

Clean & Reuse — Indefinitely

Every 3–6 months, remove the filter and soak in warm water with mild detergent for 5–10 minutes. Rinse under running water. Air-dry completely. Reinstall. That's your entire maintenance routine for the next five years.

Metal Foam vs. Disposable HEPA

Every metric that matters, side by side.

Feature Disposable HEPA Filter PrometheanFoam Metal Foam
Filtration Efficiency MERV 13–17 (new) MERV 13+ — consistent throughout lifespan
Lifespan 3–6 months 5+ years
5-Year Cost $1,250+ (10–20 replacements) $249 one-time
Washable No — must replace Yes — warm water, 5 minutes
Performance Over Time Degrades as fibers compact Consistent — metal structure doesn't degrade
Flame Resistance Flammable fibrous material Flame-retardant aluminum alloy
Environmental Impact 10–20 filters in landfill per purifier Zero ongoing waste
Pressure Drop (Motor Load) Increases as filter loads Stable — lower motor strain

The Math Is Simple

Disposable filter costs compound. A one-time metal foam purchase does not.

Traditional Disposable Filters
$1,250+
  • Replacement every 3–6 months
  • $50–$150 per filter
  • 10–20+ filters over 5 years
  • Performance degrades before next replacement
  • Ongoing subscription to the manufacturer
  • Significant plastic and fiber waste
PrometheanFoam Metal Foam Filter
$249
  • One purchase — no reorders
  • Washable every 3–6 months (5 min)
  • 5+ year lifespan on a single filter
  • Performance stays consistent throughout
  • No ongoing costs after purchase
  • Zero waste after initial delivery
Your 5-year savings by switching to metal foam
Based on average filter replacement costs for top purifier brands
$1,000+ SAVED

Common Questions

Everything you need to know before making the switch. Not answered here? Contact us directly →

Can metal foam really replace a HEPA filter?
Yes. PrometheanFoam's metal foam filters are rated MERV 13+ — capturing 95%+ of airborne particles in the 1–3 micron range. This matches or exceeds the efficiency of most residential HEPA-labeled filters. Unlike fibrous HEPA, the rigid open-cell metal structure does not compact or shed over time, so filtration efficiency remains consistent rather than declining between replacements.
How exactly do I clean a metal foam air filter?
Remove the filter from your air purifier. Place it in your sink or a basin and soak in warm water with a small amount of mild dish detergent or degreaser for 5–10 minutes. Rinse thoroughly under running water until the water runs clear. Allow to air-dry completely — typically 1–2 hours — before reinstalling. Do not use a dryer or compressed air. Clean every 3–6 months depending on local air quality.
Will using a third-party filter void my air purifier's warranty?
In the United States, the Magnuson-Moss Warranty Act generally protects consumers from warranty voidance when using compatible third-party components. Using a properly sized replacement filter that maintains rated airflow typically does not void your purifier's warranty. That said, always review your specific manufacturer's terms. PrometheanFoam filters are precision-cut to maintain proper airflow and pressure drop, which can actually reduce motor strain compared to a clogged disposable filter.
My air purifier model isn't listed — can I still get a filter?
Yes. Custom sizing is available for any model. Provide the dimensions of your current filter (length × width × thickness in millimeters or inches), or simply the make and model of your air purifier, and our team will custom-cut a metal foam filter to fit. Most custom orders ship within 7–10 business days. Use the form below or contact sales@prometheanfoam.com to request a quote.
What is open-cell metal foam and how does it filter air?
Open-cell metal foam is a porous aluminum alloy material with an interconnected network of cells — similar in structure to a sponge but made entirely of metal. Air passes through this tortuous network of fine metal strands, and particulate matter (dust, pollen, pet dander, smoke particles) is captured by impaction and interception onto the metal surfaces. The rigid metal structure resists compaction under airflow, maintains a stable pressure drop, and — critically — can be washed clean without structural degradation.
Is there a satisfaction guarantee?
Yes. PrometheanFoam offers a 30-day money-back guarantee. If the filter does not fit your housing or you are not satisfied with filtration performance within 30 days of receipt, return it for a full refund (minus return shipping). Contact sales@prometheanfoam.com or call +1 (307) 533-4550 to initiate a return.

One Purchase.
Five Years of
Clean Air.

We work directly with the factory — no Amazon markup, no distributor margin. Direct pricing means you pay for the filter, not the supply chain.

HVAC professionals and commercial customers qualify for bulk pricing. Contact us for orders of 10+ units.

30-Day Guarantee
Full refund if not satisfied
Direct from Factory
No intermediary markup
Custom Sizing
Any model, any dimension
5+ Year Lifespan
Tested & verified

Request a Quote

Free custom quote — no obligation. Response within 24 hours.

🏷 15% Trade Discount Applied Automatically

Or call us directly: +1 (307) 533-4550 · sales@prometheanfoam.com

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